High-Density Shielded Solutions in ZH23 Series Connectors

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tangsemi
·January 26, 2025
·13 min read
High-Density Shielded Solutions in ZH23 Series Connectors

Modern connectivity demands solutions that ensure compact designs and interference-free performance. High-Density Shielded Solutions address these needs by combining space efficiency with robust shielding against electromagnetic interference. The ZH23 Series Connectors exemplify this innovation, offering a high density shielded connector designed for environments where space is limited, and signal integrity is critical. These connectors excel in overcoming challenges posed by high-noise conditions, ensuring reliable and efficient connections across various industries.

Key Takeaways

  • ZH23 Series Connectors are small and save space, perfect for tight areas.

  • They use special shielding to block signal interference, keeping signals clear.

  • These connectors work well in tough conditions, from -60°C to +200°C.

  • Their strong design lasts long, needing less fixing and saving time.

  • ZH23 Connectors handle fast and slow circuits, useful in telecom and aerospace.

Key Features of ZH23 Series Connectors

High-Density Design

Compact form factor for space-saving applications

The ZH23 Series Connectors are engineered to maximize efficiency in space-constrained environments. Their compact size makes them ideal for applications where every millimeter counts, such as IoT sensor nodes and dense PCB layouts. These connectors are available in multiple configurations, ensuring compatibility with diverse system requirements.

Feature

Description

Compact Size

Ideal for applications where space is limited.

Versatile Configuration

Accommodates a range of shell sizes and pin configurations for compatibility.

High Performance

Capable of handling high data rates and power levels despite its small size.

Easy Installation

Enables quick and easy installation and disassembly.

Support for multiple connections in limited spaces

The high-density design supports multiple connections within a single compact unit. This capability reduces the need for additional connectors, optimizing both space and system complexity. The ZH23 Series ensures seamless integration into high-performance systems without compromising reliability.

Advanced Shielding Capabilities

Effective EMI and RFI shielding for signal integrity

The ZH23 Series Connectors excel in environments with high electromagnetic interference (EMI) and radio frequency interference (RFI). Their advanced shielding technology minimizes signal degradation, ensuring stable and interference-free data transmission. This makes them a preferred choice for applications like 5G base stations and industrial motor control systems.

Five-key positioning to prevent misalignment

The connectors feature a five-key positioning system that ensures precise alignment during installation. This design reduces the risk of misalignment, enhancing both operational efficiency and long-term reliability. The robust locking mechanism further secures the connection, even in high-vibration environments.

Durability and Environmental Resistance

Anodized aluminum alloy for corrosion resistance

The ZH23 Series Connectors are constructed from high-quality materials, including anodized aluminum alloy, which provides exceptional resistance to corrosion. The olive drab chromate plating enhances durability, making these connectors suitable for harsh environments such as solar farms and aerospace applications.

Wide operating temperature range (-60°C to +200°C)

Designed to withstand extreme conditions, the ZH23 Series operates reliably across a wide temperature range. From Arctic robotics to high-temperature foundry equipment, these connectors maintain performance in environments ranging from -60°C to +200°C. The use of synthetic rubber insulation further enhances resistance to moisture and dust, ensuring long-lasting functionality.

Benefits of High-Density Shielded Solutions

Enhanced Performance

Reliable signal transmission with minimal data loss

ZH23 Series Connectors deliver exceptional signal integrity, ensuring minimal data loss during transmission. Their advanced shielding technology reduces interference, making them ideal for applications requiring precise and uninterrupted communication. This reliability is particularly beneficial in industries like telecommunications and aerospace, where even minor signal disruptions can lead to significant challenges.

Optimized for high-speed and low-frequency circuits

The connectors are designed to support both high-speed and low-frequency circuits, offering unmatched versatility. This dual compatibility allows engineers to integrate them into a wide range of systems, from high-speed data networks to low-frequency industrial control circuits. Their ability to maintain consistent performance across varying frequencies highlights their adaptability in modern connectivity solutions.

Reduced Interference

Superior shielding against electromagnetic and radio frequency interference

The ZH23 Series Connectors excel in environments with high electromagnetic and radio frequency interference. Their robust shielding capabilities ensure that external noise does not compromise signal quality. This feature makes them a preferred choice for high-density shielded solutions in industries like renewable energy and industrial automation, where interference can significantly impact system performance.

Stable connections in high-noise environments

These connectors maintain stable connections even in the most challenging environments. Their design minimizes the risk of signal degradation caused by external noise, ensuring reliable operation. This stability is critical for applications such as robotics and satellite communications, where consistent performance is non-negotiable.

Increased Reliability

Long-lasting performance in harsh conditions

ZH23 Series Connectors are built to withstand extreme conditions, ensuring long-lasting performance. Their anodized aluminum alloy construction and IP67 certification provide resistance to corrosion, moisture, and dust. The table below highlights certifications that validate their reliability in harsh environments:

Certification

IP Rating

Mechanical Operation

RoHS, CE, ISO9001

IP67

>500 Mating Cycles

Reduced maintenance and downtime

The durable design of these connectors minimizes the need for frequent maintenance, reducing operational downtime. Their ability to endure over 500 mating cycles ensures consistent performance over extended periods. This durability translates to cost savings and improved efficiency for industries relying on uninterrupted operations.

Applications and Use Cases

Industrial Automation

Reliable connections for robotics and machinery

ZH23 Series Connectors provide robust and reliable connections essential for industrial automation. Their durable outer shell, crafted from materials like stainless steel and aluminum alloy, ensures resilience in demanding environments. Gold or silver-plated copper alloy contacts enhance conductivity, making these connectors ideal for robotics and machinery. The table below highlights features that meet the specific requirements of industrial automation:

Feature

Description

Robust Design

Durable outer shell made from plastic, aluminum alloy, copper alloy, and stainless steel.

Superior Material Quality

Gold or silver-plated copper alloy contacts ensure high conductivity.

Versatile Configuration

Available in multiple shell sizes (8S to 48) and pin configurations (1 to 64 pins).

Designed for Extreme Environments

Meets military specifications for environmental resistance.

Ease of Use

Available in straight and right-angle orientations for installation flexibility.

Withstands vibration and extreme temperatures

These connectors excel in environments with high vibration and extreme temperatures. Their military-grade specifications ensure reliable performance in harsh conditions, such as foundries or Arctic robotics. This durability reduces maintenance needs, ensuring uninterrupted operations in automated systems.

Telecommunications

High-speed data transfer for network infrastructure

ZH23 Series Connectors support high-speed data transmission, ensuring accurate and reliable delivery of real-time data. Their ability to handle high-frequency signals makes them suitable for network infrastructure requiring real-time processing and monitoring. The table below outlines their advantages in dense telecom setups:

Advantage

Description

Efficient Data Transmission

Supports accurate delivery of real-time data, ensuring reliability and data integrity.

High Frequency Signal Support

Capable of handling high-speed data transmission, suitable for real-time processing and monitoring.

Robust Design

Durable outer shell available in multiple materials ensures resilience under demanding conditions.

Superior Material Quality

Gold or silver-plated contacts guarantee high conductivity and reliable performance.

Compact design for dense telecom setups

The compact form factor of ZH23 Series Connectors optimizes space in dense telecom setups. Multiple shell sizes and pin configurations enhance compatibility with complex systems, ensuring seamless integration into high-performance networks.

Aerospace and Defense

Ruggedized for extreme environments and secure communication

ZH23 Series Connectors are engineered for aerospace and defense applications, where reliability is paramount. Their environmental resistance ensures robust performance in extreme conditions, while olive drab chromate plating enhances corrosion resistance. These features make them suitable for secure communication systems in avionics and satellite operations.

Feature

Description

Environmental Resistance

Designed for robust performance in demanding environments, ensuring reliability in critical settings.

Corrosion Resistance

Shell plated with olive drab chromate enhances resistance to corrosion.

Conductivity

Contact material made of copper alloy, plated with gold or silver for superior conductivity.

Moisture and Dust Resistance

Enhanced with synthetic rubber insulation for impressive resistance to moisture and dust.

Trusted in avionics and satellite systems

ZH23 Series Connectors comply with military standards, ensuring safety and reliability in avionics and satellite systems. Their ability to support up to 64 pins and accommodate diverse installation requirements makes them a trusted choice for critical aerospace applications.

Renewable Energy

Suitable for solar farms and EV chargers

ZH23 Series Connectors provide unmatched reliability for renewable energy applications. Their robust design ensures consistent performance in solar farms and electric vehicle (EV) charging stations. These connectors feature gold or silver-plated contacts, which enhance conductivity and ensure efficient power transfer. Their versatile configurations accommodate various system requirements, making them a preferred choice for renewable energy projects.

Advantage

Description

Robust Design

Engineered with a durable outer shell available in various materials, ensuring resilience.

Superior Material Quality

Gold or silver-plated contacts guarantee high conductivity and reliable performance.

Versatile Configuration

Multiple shell sizes and pin configurations enhance compatibility in complex systems.

Designed for Extreme Environments

Meets military specifications for environmental resistance, ensuring consistent operation.

Ease of Use

Available in straight and right-angle orientations for simplified installation.

Impressive Supply Capacity

Capable of supplying 500,000 pieces per month, ensuring steady inventory for projects.

Resists environmental challenges like sandstorms and freezing temperatures

ZH23 Series Connectors excel in harsh environments, such as the Gobi Desert or Arctic regions. Their IP67-rated design protects against moisture, dust, and sand, ensuring uninterrupted operation during sandstorms. These connectors also withstand freezing temperatures as low as -40°C, making them ideal for renewable energy systems in extreme climates. Their durability reduces maintenance needs, ensuring long-term reliability in challenging conditions.

Medical Devices

Compact and reliable for sensitive equipment

ZH23 Series Connectors meet the stringent requirements of medical devices, where compactness and reliability are critical. Their small form factor allows seamless integration into sensitive equipment, such as imaging systems and diagnostic tools. The durable outer shell, crafted from materials like aluminum alloy and stainless steel, ensures resilience under demanding conditions. Gold or silver-plated copper alloy contacts enhance conductivity, ensuring precise and reliable performance.

Feature

Description

Robust Design

Durable outer shell available in plastic, aluminum alloy, copper alloy, and stainless steel.

Superior Material Quality

Gold or silver-plated copper alloy contacts with synthetic rubber insulator for high conductivity.

Versatile Configuration

Multiple shell sizes (8S to 48) and pin configurations (1 to 64 pins) for diverse applications.

Designed for Extreme Environments

Meets military specifications for environmental resistance, suitable for harsh conditions.

Ease of Use

Available in straight and right-angle orientations for installation flexibility.

Impressive Supply Capacity

Capable of supplying 500,000 pieces per month to meet high demand.

Shielding ensures accurate data transmission

ZH23 Series Connectors feature advanced shielding technology that prevents electromagnetic interference (EMI) and radio frequency interference (RFI). This ensures accurate data transmission, which is essential for medical devices requiring precise measurements and real-time monitoring. Their shielding capabilities make them a trusted choice for applications where signal integrity is paramount.

Comparison with Other Connector Solutions

ZH23 Series vs. Standard Connectors

Superior shielding and compact design

ZH23 Series Connectors outperform standard connectors by offering advanced shielding capabilities and a compact form factor. Their robust design ensures minimal electromagnetic interference (EMI) and radio frequency interference (RFI), making them ideal for high-performance applications. Unlike standard connectors, which often lack sufficient shielding, the ZH23 Series maintains signal integrity even in high-noise environments. Additionally, their compact size optimizes space utilization, enabling seamless integration into dense systems like IoT sensor nodes and telecommunications setups.

Enhanced durability and environmental resistance

The ZH23 Series Connectors are engineered for demanding environments. Constructed from high-quality materials, they meet military specifications for durability and environmental resistance. These connectors provide superior protection against moisture, dust, and corrosion, ensuring reliable performance in harsh conditions. Standard connectors, on the other hand, often fall short in such environments due to less rigorous material standards. The ZH23 Series excels in applications like renewable energy and aerospace, where reliability under extreme conditions is critical.

ZH23 Series vs. Competing High-Density Connectors

Better performance in high-noise environments

ZH23 Series Connectors deliver unmatched performance in high-noise environments. Their advanced shielding technology minimizes signal degradation, ensuring stable and interference-free connections. Competing high-density connectors may struggle to maintain signal integrity under similar conditions. The ZH23 Series stands out in industries like industrial automation and telecommunications, where consistent performance is essential for operational efficiency.

Wider temperature range and advanced materials

The ZH23 Series Connectors operate reliably across a wider temperature range, from -60°C to +200°C. This capability makes them suitable for extreme environments, such as Arctic robotics and high-temperature foundries. Competing connectors often lack this versatility, limiting their application scope. The ZH23 Series also incorporates advanced materials like anodized aluminum alloy and synthetic rubber insulation, enhancing durability and resistance to environmental challenges. These features ensure long-lasting performance, reducing maintenance needs and operational downtime.

ZH23 Series Connectors redefine connectivity with their advanced features and robust performance. Their compact design, superior shielding, and durability make them indispensable in high-density shielded solutions. These connectors excel in diverse applications, from industrial automation to aerospace, ensuring reliable and interference-free connections. Their ability to withstand extreme environments and deliver consistent performance highlights their versatility. Industries seeking compact, high-performance connectors will find the ZH23 Series an exceptional choice for modern connectivity challenges.

FAQ

What industries benefit most from ZH23 Series Connectors?

ZH23 Series Connectors serve industries like industrial automation, telecommunications, aerospace, renewable energy, and medical devices. Their compact design, advanced shielding, and durability make them ideal for environments requiring reliable and interference-free connections.

How do ZH23 Series Connectors ensure signal integrity?

These connectors feature advanced EMI and RFI shielding, which minimizes external interference. This ensures stable and accurate data transmission, even in high-noise environments like 5G base stations or industrial motor control systems.

What makes ZH23 Series Connectors suitable for harsh environments?

ZH23 Series Connectors use anodized aluminum alloy and synthetic rubber insulation for corrosion resistance and environmental protection. They operate reliably across a wide temperature range (-60°C to +200°C) and meet IP67 standards for moisture and dust resistance.

Are ZH23 Series Connectors compatible with high-speed applications?

Yes, ZH23 Series Connectors support high-speed data transmission and low-frequency circuits. Their versatile design ensures compatibility with systems requiring precise and uninterrupted communication, such as telecommunications and aerospace networks.

How do ZH23 Series Connectors reduce maintenance needs?

Their durable construction, including materials like olive drab chromate plating and gold-plated contacts, ensures long-lasting performance. With over 500 mating cycles and resistance to environmental challenges, these connectors minimize downtime and maintenance costs.

See Also

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